Engines
The Clayton exhaust boiler is a water-tube boiler with forced circulation, built as a Clayton steam generator.
Clayton exhaust gas boilers can produce steam or hot water by utilizing the heat from waste gases from diesel engines, small gas turbines, enamel furnaces, voltage reduction furnaces, and other suitable applications – including high-temperature processes such as thermal oxidizers.
The recovered heat can then be used as a valuable energy source for other purposes in production. Depending on the pressure drop, the exhaust gas boiler can handle up to 15,000 kg/h of exhaust gas at temperatures up to 1,200°C.
An exhaust gas boiler can come in many varieties, sizes, and shapes, but fundamentally, exhaust gas boilers are different types of heat exchangers. The performance of the exhaust gas boiler depends to some extent on the size and design of the unit, but also external factors such as exhaust gas temperatures, exhaust gas volumes, and the thermal sizes on the 'cold' side play a significant role in the efficiency of the exhaust gas boiler.
These differences are utilized in Clayton's design of exhaust gas boilers, as very hot exhaust gas from engines allows for the production of high-pressure steam or hot thermal oil, while cooler exhaust gas from, for example, boilers is used for heating moderately warm water.
An exhaust gas boiler is often part of an integrated boiler system with oil or gas-fired boilers. Here, we are not talking about quick and easy solutions, but about solutions with long-term perspectives for the customer – both economic and environmental.
What is exhaust gas really and where does it come from? Exhaust gas is the residual products that are emitted from chimneys and from, for example, power plants, district heating plants, and incineration plants. Exhaust gas is a collection of polluted residual products from facilities. The formation of pollutants in exhaust gas can, however, be reduced by using clean fuels, such as gas instead of coal and oil.
Exhaust gas is no longer released into the atmosphere, as all supply facilities are now equipped with various cleaning equipment, for example, for desulfurization or particle filtration.
An exhaust gas boiler has many advantages, and there are both environmental and economic reasons to supplement your energy system with an exhaust gas boiler. Save money on your gas bill and simultaneously emit less CO2, as chimney losses are reduced. An exhaust gas boiler is placed between the boiler and the chimney and can be installed in 2 different stages, depending on the function the exhaust gas boilers should have.
Contact us now and hear how we can help your company save energy and minimize environmental impact. At SD-Teknik, you get the best and most professional guidance when it comes to all forms of Clayton exhaust gas boilers. Call +45 2026 3810, or write to ms@sd-teknik.dk if you have questions or for a non-binding offer on your new Clayton product.
SD-Teknik is the only official distributor of Clayton's steam generators, economizers, and boiler room accessories in Denmark including Greenland and the Faroe Islands, Norway as well as in the maritime market.
Since October 20, 1930, Clayton Industries has established a worldwide reputation as a leading manufacturer of steam production equipment for industrial processes – both fired boilers and unfired heat exchangers.